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CoreGrit for Electroplating

Connect rectifier, chemistry, dwell, thickness, lab and ETP data around the bath. Understand thickness drift and reject cause, then act on bath, loading, treatment or inspection.

Book a DiagnosticSee what it does
Electroplating and surface treatment
CoreGrit application
Plating Operations, Quality & Environment
Built for
5 segments
Industry coverage
Configured to your IT and security requirements
Deployment

The application

Connect rectifier, chemistry, dwell, thickness, lab and ETP data around the bath. Understand thickness drift and reject cause, then act on bath, loading, treatment or inspection.

CoreGrit for Electroplating is the CoreGrit application for plating and surface treatment. Rectifier, chemistry, temperature, dwell, thickness, laboratory and effluent data are read against the same bath, load and part, so thickness drift and reject cause are explained by the operating condition behind them. Where resource and sustainability views are needed, GreenGrit reads the same data.

Where it applies

Electroplating & Surface TreatmentJob-Shop PlatingAutomotive Component PlatingElectronics & Connector PlatingFasteners & General Engineering

KPIs in view

Thickness conformanceRejects and reworkChemical useEnergyWaterETP indicators

Built for

Plating Operations, Quality & Environment

  • Thickness conformance
  • Reject and rework reduction
  • Bath and chemistry control
  • Chemical, water and energy use

The problem

Where plating value leaks

  1. Thickness drift found at final inspection

    Conformance is confirmed after the load is finished, so a drifting bath is corrected only once parts are already out of specification.

  2. Reject cause spread across bath, loading and chemistry

    Rectifier settings, chemistry, temperature, dwell and rack loading each sit in a different record, and the reject is attributed to whichever one is easiest to see.

  3. Resource use tracked separately from quality

    Chemical, water and energy consumption are reported on their own cycle, disconnected from the process conditions that drive them.

  4. ETP indicators disconnected from the process

    Effluent readings move without an obvious link back to the bath, treatment or load that changed.

The capability

What CoreGrit puts in their hands

Process and bath visibility

Bath, rectifier, chemistry, temperature and dwell conditions in one operating view, per line and per load.

Thickness and reject cause

Thickness conformance and rejects traced to the bath condition, chemistry, loading or treatment behind them.

Chemical, water, energy and ETP action

Resource and effluent indicators read against the same process context, with the corrective action assigned.

Connect → Contextualise → Detect → Decide → Improve

  1. ConnectRectifier, pH, temperature, chemistry, dwell, thickness gauges, laboratory results and ETP readings.
  2. ContextualiseReadings mapped to the bath, line, load, rack, part and shift.
  3. DetectThickness conformance, reject and resource-use logic calculated against configured control limits.
  4. DecideBath, loading, treatment or inspection action assigned, escalated and verified.

Inside ELECTROPLATING

Four capability areas, deployed together or one at a time

Start with the module that covers your biggest gap and extend across the layer as the pilot proves out.

  1. Bath and Process Visibility

    Line, bath and load conditions with the part context attached.

  2. Thickness and Reject Intelligence

    Conformance and reject logic calculated on trusted source data.

  3. Resource and Effluent Correlation

    Chemical, water, energy and ETP indicators read against process conditions.

  4. Action and Verification

    Owner, due time, escalation and verified conformance after the change.

ELECTROPLATING — module viewConcept interface · illustrative
  1. Source data
  2. Process context
  3. KPI / deviation
  4. Evidence
  5. Owner / action
  6. Outcome
Scope
Plating Operations, Quality & Environment
Modules
Bath and Process Visibility · Thickness and Reject Intelligence · Resource and Effluent Correlation · Action and Verification

One environment across electroplating and surface treatment.

Before you ask

Common questions

Anything else is a good use of the 30-minute operational diagnostic.

Is this a separate platform from CoreGrit?

No. This is CoreGrit configured for electroplating. Automotive and electronics plating are the same application, configured to those parts and specifications.

How does this relate to GreenGrit?

GreenGrit reads resource, emission and governance performance from the same operational data. Where chemical, water and energy performance needs a sustainability view, the two are configured together.

Do we need new instrumentation?

Not necessarily. The connectivity layer works with the instruments, gauges, laboratory records and controlled manual inputs already in use; gaps are identified in the diagnostic.

How do we start?

With one line and one loss — most often thickness conformance or reject rate. The diagnostic maps the decision gap and the value case.

What are hidden operational losses costing you?

Start with one process, one problem and the data already available. We will help map the decision gaps and the value case.

  1. 5 minUnderstand your process and the systems around it
  2. 10 minIdentify the decision gap that costs the most
  3. 10 minMap how ProcessGrit would close it
  4. 5 minAgree a focused starting point
Book a DiagnosticTalk to the team
One process, one problemUses the data you already haveNo preparation requiredDecision gaps and value case mapped