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CoreGrit for Chemicals & Process Industries
Connect DCS, historian, laboratory, batch, maintenance and utility data around the process trajectory. Understand drift, off-spec and yield cause, then act on control, inspection, maintenance or batch disposition.
- Chemicals and process industries
- CoreGrit application
- Process Operations, Technology & Quality
- Built for
- 5 segments
- Industry coverage
- Configured to your IT and security requirements
- Deployment
The application
Connect DCS, historian, laboratory, batch, maintenance and utility data around the process trajectory. Understand drift, off-spec and yield cause, then act on control, inspection, maintenance or batch disposition.
CoreGrit for Chemicals & Process Industries is the CoreGrit application for batch and continuous process operations. Control system, historian, laboratory, batch, maintenance, utility and ERP records are read as one process trajectory, so drift, off-spec and yield cause are traceable and batch disposition is decided on evidence that is already assembled.
Where it applies
KPIs in view
Built for
Process Operations, Technology & Quality
- Batch consistency and yield
- Deviation and off-spec reduction
- Material and energy balance
- Asset health and reliability
The problem
Where process value leaks
Process drift that only shows up in the final result
Each parameter stays inside its own limit while the trajectory as a whole moves away from the intended operating window.
Off-spec batches without a traceable trajectory
The laboratory result is known, but the sequence of conditions that produced it has to be reassembled from several systems.
Yield and energy performance reviewed separately
Material and energy balances are reported on different cycles, so the trade-off between them is never seen in one place.
Batch disposition decided without assembled evidence
Release, hold and rework decisions wait on evidence that exists but has not been brought together.
The capability
What CoreGrit puts in their hands
Process trajectory
The batch or continuous run seen as a trajectory against its intended operating window, not as isolated tag values.
Material and energy balance with root cause
Yield, material and energy balance maintained together, with the correlated process and asset conditions.
Controlled operating action
Control, inspection, maintenance or batch-disposition action assigned, escalated and verified under the applicable controls.
Connect → Contextualise → Detect → Decide → Improve
- ConnectDCS, PLC and historian data, laboratory results, batch records, maintenance, utilities and ERP.
- ContextualiseRecords mapped to the batch, run, unit, material, campaign and shift.
- DetectYield, batch consistency, deviation, energy and quality logic calculated against configured limits.
- DecideControl, inspection, maintenance or batch-disposition action assigned, escalated and verified.
Inside CHEMICALS
Four capability areas, deployed together or one at a time
Start with the module that covers your biggest gap and extend across the layer as the pilot proves out.
Process Trajectory
Batch and continuous runs against their intended operating window.
Balance and Yield Intelligence
Material and energy balance with yield and consistency logic.
Deviation and Root Cause
Deviation traced from source data through calculation to conclusion.
Controlled Action and Closure
Owner, due time, escalation and verified outcome under the applicable controls.
- Source data
- Process context
- KPI / deviation
- Evidence
- Owner / action
- Outcome
- Scope
- Process Operations, Technology & Quality
- Modules
- Process Trajectory · Balance and Yield Intelligence · Deviation and Root Cause · Controlled Action and Closure
One environment across chemicals and process industries.
Before you ask
Common questions
Anything else is a good use of the 30-minute operational diagnostic.
Does this use OEE as the main measure?
No. Batch and continuous operations are measured on yield, batch consistency, deviation, energy and quality; availability measures are used only where they are meaningful.
Is this a separate platform from CoreGrit?
No. This is CoreGrit configured for chemicals and process industries, on the same connectivity, intelligence and workflow foundation as every other sector.
Does it replace our DCS or historian?
No. CoreGrit works above DCS, historian, LIMS, maintenance and ERP systems and adds the context, calculation and workflow layer between them and the operating decision.
How do we start?
With one unit and one loss — most often an off-spec pattern or a yield gap on a single product. The diagnostic maps the decision gap and the value case.
What are hidden operational losses costing you?
Start with one process, one problem and the data already available. We will help map the decision gaps and the value case.
- 5 minUnderstand your process and the systems around it
- 10 minIdentify the decision gap that costs the most
- 10 minMap how ProcessGrit would close it
- 5 minAgree a focused starting point